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100 Amp plasma cutter is an indispensable piece of equipment in the modern metalworking industry. Its efficient cutting capabilities and precise control system enable it to meet various cutting needs, improving production efficiency and reducing costs. When selecting and using a 100 Amp plasma cutter, it’s essential to make informed choices based on your specific requirements to achieve optimal machining results and economic benefits. Click here

Plasma Cutter machine has long been a crucial element in the metalworking industry. In this realm, the 100 Amp plasma cutter stands out for its exceptional performance and efficient cutting capabilities. This article will delve into the world of the 100 Amp plasma cutter, exploring its features, advantages, and how it can best serve your machining needs.


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100 Amp Plasma Cutter Technical Paramters






Working area




2000*6000mm, etc.


Applied material

Steel, SS, iron, aluminum, copper, galvanized steel



Cutting thickness

According to plasma source



Cutting speed

0 – 10000m/min 



Plasma source

Huayuan 63A, 100A,120A, 160A, 200A

USA Hypertherm 



Gear and rack




Stepper motor and driver

Servo, Yaskawa/Panasonic






Cutting mode


Flame, drilling, marking


Control system




Guide rail

Taiwan Hiwin




AC 220V / 380V (±10%)



ARC mode

Non-contact ARC, arr pressure adjuster










100 Amp Plasma Cutter of Features: 

1.The beam uses light structural design,with good rigidity structure, light deadweight and small movement inertia.

2.The gantry structure, Y axis used dual-motor dual-driven system, X, Y, Z axis all use dual-straight rail that make the machine driving smoothly with high-precision.

3.Aiming at cutting three dimension LED character, trough metal panels and floor cutting,the accuracy can reach good indicators. Equipped with other advertise equipment (blister machine, engraving machine), forming the advertising word processing pipeline. Completely solve the traditional manual processing methods. Improve the efficiency of several times.

4.The Plasma Cutting mouth is small, tidy,and avoid a second dressing processing.

5.It can apply to iron shee the aluminium sheet, the galvanized sheet, hundred steel plates, metal plates and so on.

6.High cutting speed, high precision, and low cost.

7.The numerical control system disposes high, the automatic striking arc, the performance is stable.

8.Support Wentai, Astronautics Haire, ARTCAM softwares, Type3 produce standard G code way document, also can change software to read AUTOCAD softwares produce DXF form documents.

100 Amp Plasma Cutter
100 amp plasma cutter machine

100 Amp Plasma Cutter Advantage

  • Speed and Efficiency: Its high power output allows the 100 Amp plasma cutter to complete cutting tasks at a faster rate, enhancing production efficiency.
  • Versatility: Suitable for various types of metal materials, including steel, aluminum, copper, etc., it has a wide range of applications.
  • Accuracy: Advanced control systems ensure precision during the cutting process, enabling the cutter to handle complex cutting requirements.
  • Energy Efficiency and Environmental Friendliness: The high efficiency ratio and precise control system reduce energy consumption during the cutting process, minimizing environmental impact.
Controller with THC
Plasma torch head
hypertherm 105 plasma cutter Source

Controller With THC

Experience precision cutting with our 4×8 plasma table controller featuring THC (Torch Height Control). Achieve consistent cuts, even on uneven surfaces, as the THC adjusts the torch height automatically. Maximize efficiency and quality in your projects with this advanced controller.

Plasma Torch Head

The plasma cutting machine’s cutting torch is a vital component, utilizing arc discharge to create plasma that melts metal swiftly. It comprises elements like nozzles, electrodes, and cooling systems, working with the control system for precise metal cutting.

Hypertherm 105 Plasma Cutter Source

The Hypertherm Powermax 105 Plasma Cutter stands out as a reliable source for precise metal cutting. Renowned for its efficiency and versatility, it’s a top choice in metal fabrication for its advanced technology and durability.

100 Amp Plasma Cutter Application

Metal Fabrication:

The 100 Amp plasma cutter is extensively used in metal fabrication shops for cutting various metal materials such as steel, aluminum, and stainless steel. It is employed to create precise cuts for structural components, panels, frames, and intricate designs.

Automotive Repair and Restoration:

In automotive repair and restoration workshops, the 100 Amp plasma cutter is utilized to cut metal sheets and panels for repairing bodywork, fabricating custom parts, and restoring vintage vehicles. Its ability to make clean and precise cuts is invaluable in this industry.

Industrial Manufacturing:

Within industrial manufacturing facilities, the 100 Amp plasma cutter plays a crucial role in cutting metal components for machinery, equipment, and structural assemblies. It enables manufacturers to achieve high productivity and accuracy in their production processes.


Construction companies utilize 100 Amp plasma cutters for cutting metal materials used in building structures, such as beams, pipes, and brackets. It facilitates the efficient fabrication of components required for construction projects.

HVAC (Heating, Ventilation, and Air Conditioning):

In the HVAC industry, the 100 Amp plasma cutter is employed to cut metal ductwork, vents, and fittings with precision and speed. It helps HVAC contractors to fabricate customized components tailored to specific building requirements.

Metal Art and Sculpture:

Artists and sculptors utilize the 100 Amp plasma cutter to create intricate metal art pieces and sculptures. Its ability to cut through various metal thicknesses allows for the realization of intricate designs and detailed artwork.

Demolition and Salvage:

During demolition and salvage operations, the 100 Amp plasma cutter is used to cut through metal structures, such as beams, pipes, and tanks, facilitating the dismantling and salvage of materials for recycling or repurposing.

Shipbuilding and Marine Fabrication:

In the shipbuilding and marine fabrication industry, the 100 Amp plasma cutter is essential for cutting metal plates and components used in ship construction, offshore platforms, and marine equipment.

100 amp plasma cutter machine torch

100 Amp Plasma Cutter

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100 Amp Plasma Cutter FAQ

When cutting 3/8” material, 40 amps is typically effective across most plasma cutter brands. For ½” thickness, 50 amps is recommended. This guideline ensures optimal cutting speed and quality, rather than maximum capability.

In plasma cutting, the focus lies on watts, representing the power output. Conversely, in arc welding, be it stick, MIG, or TIG, the emphasis is on amperage, indicating the current flow. When comparing power ratings in arc welding, it’s customary to consider the amperage delivered by the machine during the welding process.

The Coaxial-assist technology is available at 100 amps using LongLife oxygen processes to cut mild steel from 6 mm to 15 mm thick.

Plasma cutting proves efficient for slicing through materials of varying thicknesses. Hand-held torches typically handle steel plates up to 38 mm (1.5 in) thick, while advanced computer-controlled torches cut through steel up to 150 mm (6 in) thick.

CNC plasma machines in the mid-range category, like the Surefire CNC series from Australia, are capable of cutting steel up to 32mm thick. On the other hand, top-tier industrial CNC plasma systems equipped with high-definition technology can slice through steel plates ranging from 50 to 60mm in thickness.

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