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Exploring the Features of the Hypertherm Plasma Cutter 85 XP

In the realm of metal fabrication, having efficient and precise cutting tools is crucial. The Hypertherm Plasma Cutter 85 XP stands out as a star performer in this field, acclaimed for its outstanding performance and advanced technology. Let’s delve into its features and advantages.

the Hypertherm Plasma Cutter 85 XP, with its outstanding cutting capability, high-performance power source, intelligent control system, efficient energy savings, and durable reliability, emerges as the top choice in the metal fabrication field. Not only does it meet various cutting needs, but it also enhances productivity and cutting quality, empowering users to achieve greater success.


Hypertherm plasma cutter 85 xp Plasma cutting table of Features: 

Outstanding Cutting Capability:

The Plasma Cutter 85 XP employs state-of-the-art plasma cutting technology, capable of effortlessly cutting various types of metals including steel, aluminum alloys, and stainless steel. Whether it’s thin sheets or thick plates, it can complete cutting tasks with high speed and efficiency, ensuring cutting quality and accuracy.

High-Performance Power Source:

This cutting machine is equipped with a powerful and reliable power source, providing stable energy output to ensure cutting process stability and consistency. It can meet the demands of different working conditions, whether in industrial settings or outdoor environments.

Intelligent Control System:

The Plasma Cutter 85 XP features an advanced CNC system, enabling precise cutting control and adjustment. Users can adjust cutting speed, current, gas flow rate, and other parameters as needed to achieve optimal cutting results. Moreover, the intelligent system design simplifies operation procedures, reducing operational complexities.

Efficient Energy Savings:

Thanks to its advanced plasma cutting technology, the Plasma Cutter 85 XP achieves efficient energy conversion during the cutting process, minimizing energy wastage. Compared to traditional cutting methods, it not only saves energy costs but also reduces environmental impact, aligning with the principles of sustainable development.

Durable and Reliable:

As a leading provider of cutting solutions in the industry, Hypertherm is renowned for its excellent quality and reliability. The Plasma Cutter 85 XP is no exception, utilizing high-quality materials and advanced manufacturing processes to deliver exceptional durability and stability. It can operate stably for extended periods, providing users with a long-lasting cutting solution.

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Plasma Cutting Machine with Hypertherm 85A Power Source: A Comprehensive Overview of Main Configuration


The Hypertherm Plasma Cutter 85 XP is renowned for its exceptional cutting performance and advanced technology in the metal fabrication industry. Understanding its key configuration is essential for comprehending its capabilities. In this article, we delve into the main configuration aspects of this cutting-edge plasma cutter.

Power Source:

At the heart of the Plasma Cutter 85 XP lies its powerful and reliable power source. This machine is typically powered by electricity and utilizes advanced inverter technology to convert AC power into a stable DC output. The power source is crucial for providing the necessary energy to create the plasma arc required for cutting through various types of metals.

Plasma Torch:

The plasma torch is the component responsible for creating and directing the plasma arc onto the workpiece. In the case of the Plasma Cutter 85 XP, it features a high-quality plasma torch equipped with precision components to ensure optimal performance. The torch is designed to withstand high temperatures and harsh operating conditions, allowing for consistent and precise cutting.

Cutting Table:

The cutting table serves as the platform where the workpiece is placed during the cutting process. The Plasma Cutter 85 XP can be used with various types of cutting tables, including manual, semi-automatic, and fully automated tables. These tables are typically constructed from durable materials such as steel and feature a slotted surface to allow for efficient metal removal and debris collection.

CNC Controller:

The Plasma Cutter 85 XP is equipped with a state-of-the-art CNC (Computer Numerical Control) controller, which serves as the brain of the machine. The CNC controller interprets the cutting program input by the operator and precisely coordinates the movements of the plasma torch and cutting table to execute the desired cuts. It offers advanced features such as nesting, kerf compensation, and automatic height control to optimize cutting efficiency and accuracy.

Gas Delivery System:

Plasma cutting requires the use of an assist gas, such as compressed air, oxygen, or nitrogen, to enhance the cutting process and improve cut quality. The Plasma Cutter 85 XP is equipped with a sophisticated gas delivery system that precisely regulates the flow and mixture of gases to achieve optimal cutting results. The system is designed to ensure consistent gas pressure and purity throughout the cutting operation.


The Hypertherm Plasma Cutter 85 XP boasts a sophisticated configuration comprising a powerful power source, precision plasma torch, versatile cutting table, advanced CNC controller, and efficient gas delivery system. These key components work in harmony to deliver exceptional cutting performance and reliability, making it a preferred choice for metal fabricators seeking superior cutting solutions.

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CNC Plasma Cutting System

The CNC system, designed for flame/plasma cutting machines, excels in metal processing industries. It features robust reliability, resisting plasma interference, lightning, and surges. Offering practical cutting processes, automatic controls, and wireless operation, it also includes slit compensation and program checks, providing user reports for optimized operation.

CNC Plasma Torch Height Control

The CNC plasma cutting machine features a starting positioning function, ensuring millimeter-precise torch height post-contact with the workpiece. An automatic arc pressure function, via an arc pressure sensor, maintains constant torch height throughout cutting, guaranteeing high-quality cuts even on uneven workpieces.

Plasma Cutter Guide Rail

Precision machining of high-resolution rack and pinion involves fine cutting and grinding to ensure quality. The double-drive gantry system enhances acceleration and deceleration. High precision linear guide rails are used, guaranteeing machine tool accuracy. This process optimizes performance and reliability in industrial applications.

Drive motor
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hypertherm powermax 85 plasma cutter

CNC Plasma Cutting System

The CNC system, designed for flame/plasma cutting machines, excels in metal processing industries. It features robust reliability, resisting plasma interference, lightning, and surges. Offering practical cutting processes, automatic controls, and wireless operation, it also includes slit compensation and program checks, providing user reports for optimized operation.

CNC Plasma Torch

The Hypertherm Powermax 45 plasma torch excels with superior cutting performance and reliability. Its user-friendly design and long consumable life ensure efficiency in metal fabrication. Trusted by professionals, it delivers precise cuts and consistent results, making it an indispensable tool in the industry.

Hypertherm Powermax 85

The Hypertherm Powermax 85 is renowned for its exceptional cutting capabilities and reliability in metalworking tasks. It is the preferred choice for various applications, delivering consistent and high-quality results, making it indispensable for professionals seeking efficiency and precision.

Machine tool cable
CNC Controller

Machine Tool Cable

Cable chains protect and organize wires, minimizing wear and enhancing machine longevity. They prevent entanglement, enable easy access for maintenance, and shield against environmental damage. Their orderly design streamlines cable management, contributing to safer, more efficient machinery operation and reduced operational costs through prolonged cable life.

The Part of Electrical Equipment

Controller boxes centralize machine operations, offering a user-friendly interface for monitoring and management. They safeguard sensitive electronics from environmental hazards and unauthorized access. Efficient design simplifies installation and maintenance, while enhancing system reliability, operational efficiency, and safety, leading to reduced downtime and increased productivity.


FastCAM software streamlines CNC programming for cutting, optimizing material use and reducing waste. It boosts productivity with rapid nesting and easy-to-use interfaces. Its precision programming enhances cutting quality, speed, and efficiency, leading to lower production costs and improved workflow in manufacturing environments.

Hypertherm Plasma Cutter 85 xp

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Hypertherm Plasma Cutter 85 xp FAQ

Typically, water tables maintain a depth of 4 to 6 inches throughout their entire cutting surface. Certain tables incorporate sumps, facilitating water drainage during idle periods, which aids in retrieving small components, cleaning the table, and reducing evaporation rates.

When aiming for a 3/8-inch cut, many plasma cutter brands find optimal performance at 40 amps. For a ½-inch cut, 50 amps generally proves effective. It’s important to note that these settings don’t necessarily represent the maximum cutting capacity of a plasma cutter. Instead, they serve as reliable guidelines for achieving satisfactory cutting speed and quality.

Despite being more cost-effective per cut compared to Oxy-fuel, plasma cutting can still result in substantial expenses. The procurement and replacement of electrodes can be costly in the event of machine breakdowns. Additionally, acquiring gas from specialized suppliers may incur additional expenses.

Waterjet Cutting stands out as one of the most versatile cutting methods available, suitable for a wide range of materials and known for its simplicity of operation. On the other hand, Flame Cutting, also known as Oxy-fuel Gas Cutting, offers a straightforward and economical approach to cutting thick metal.

Although underwater plasma cutting has been practiced since the mid-1970s, its enduring benefits continue to attract fabricators, steel service centers, and manufacturers, making it their preferred method over dry cutting.

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